Emulsification Principle of Intermittent Homogeneous Emulsifier

Emulsification Principle of Batch Homogeneous Emulsifier

Product Introduction:

Emulsification Principle of Batch Homogeneous Emulsifier is used in applications where traditional stirring cannot meet requirements, such as the production of emulsions and suspensions. Effects that traditional stirring cannot achieve even after several hours can be accomplished by batch dispersers in just a few minutes. Its effectiveness is based on the rotor-stator principle. The circumferential speed of the rotor provides the necessary shear force for reducing droplets and solid particles.

Working Principle:

High-shear dispersing emulsifier, high-shear homogeneous emulsifier, batch high-shear emulsifying disperser

High-shear dispersion and emulsification is the process of efficiently, rapidly, and uniformly introducing one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Typically, each phase is immiscible. When external energy is input, the two materials recombine into a homogeneous phase. The high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy from high-frequency mechanical effects subject the materials to comprehensive actions such as intense mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor, forming suspensions (solid/liquid), emulsions (liquid/liquid), and foams (gas/liquid). Under the combined effect of corresponding mature processes and appropriate additives, immiscible solid, liquid, and gas phases are instantly, uniformly, and finely dispersed and emulsified. After high-frequency circulation, stable high-quality products are finally obtained.

For decades, the DISPERSING series products have been synonymous with high quality and reliability, applicable to almost all emulsification, suspension, and dissolution processes. Different structures of working heads (rotor + stator) can meet various mixing, dispersing, and emulsification requirements. There are multiple sealing methods, suitable for installation at different positions on containers, and capable of operating under conditions of 16 bar and 160°C.

Product Parameters:

The EC series offers two flange installations: KT (atmospheric pressure type) and KD (pressure-resistant type). It is suitable for atmospheric pressure, closed, vacuum, and pressure working conditions.
· Bearing support, modular design, no contamination to materials, making it an ideal choice for industries such as chemicals, food, and cosmetics with high cleanliness requirements.
· Reasonable design, easy to clean and disassemble, meeting GMP hygiene requirements.
· Sealing options available: skeleton seal, mechanical seal.
· Fully realizes high-quality dispersion, emulsification, homogenization, dissolution, and reaction, making your production work smoothly.

Recommended Order of Adding Materials

When using a high-shear mixing emulsifier, the recommended material feeding sequence is as follows:

1. Add all components with the minimum viscosity to the container and start mixing.

2. Add the remaining liquid or soluble components.

3. Add solids that require intense mechanical stirring or solids that need a certain period for chemical reactions.

· Main optional working head types:

1. The upper limit batch processing capacity in the table is measured with water as the medium;
2. The batch processing capacity depends on the viscosity and solid content of the materials. If you encounter difficulties in model selection, please contact Yuedi Company by phone;
3. For special requirements such as high temperature, flammability, explosiveness, and corrosion, please confirm and customize in writing to avoid dangers and losses;
4. The data in this table may be inconsistent due to technical improvements or customization. Please refer to the actual product.